Get more info on powder processing

The science of making metal powder and producing semi-finished and finished goods from alloy of mixed metal powders is what powder processing stands for. It may or may not include non-metallic components.

There are several steps involved in metal processing. These are powder production, compaction, sintering and at last any secondary operations if required. This depends on the type of industry for which it is required.

Get more info on powder processing

Powder processing is a continuously evolving technology. The process involves metallic alloy materials of varied shapes and sizes. The process is a highly developed method to create dependable ferrous and non-ferrous parts in the industry. In Europe, alone this industry generates combined revenue of six billion euros. There is a worldwide production of metal powder to the tune of over one million tons. And the trend is on the rise year after year.

The Process

The alloy powder is mixed and compacted inside a die-cast, the shape that is the outcome of this process is then "sintered" or heated inside a controlled furnace with the optimum atmosphere. The temperature plays an important role as it bonds the particles metallurgically.

With high precision in this process, components with near net shape can be produced. Industry uses it to make complex shapes and features. The process allows for greater dimensional precision and the need for machining is eliminated.

Why it is needed

This industrial process of designing new material is useful in many ways. The manufacturers use it in varied situations. One of the best things is that it creates pieces, which have intricate shapes. It is highly desirable in some of the modern industries and even decorative manufacturing.

Another important thing is that it allows for a controlled porosity and the performance is controllable. To produce material, which is both good in absorbing stress and vibrations, this method of making alloy materials is extremely useful.

To have a finished good, which has a good surface finishing; this process surpasses all other ways. The process allows for large-scale production with minimal failures per process.

It produces parts with homogeneous structure, used in several industries across the world. To see a better and consistent output the manufacturers favour this type of processing. It is predictable and shows similar behaviour across a big range of applications. The high degree of flexibility is another trait, which tilts the industry in its favour. This particular process of producing great shapes of materials can suit a wide range of consumers in the manufacturing sector. To produce specific materials with the high performance this is the go-to method of the century.